The automatic transmission assembly with reference numbers BL3Z-7000-A and FL3Z-7000-A is designed for the Ford 6R80 (also referred to as 6R80E) 6-speed automatic transmission. Based on the proven ZF 6HP26 architecture, this heavy-duty longitudinal unit features a robust Lepelletier gearset and high torque capacity, making it the standard workhorse for the Ford F-150, global Ranger (T6), and Transit vans equipped with V6 and V8 engines.
Quick Specifications:
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Part Numbers: BL3Z-7000-A / FL3Z-7000-A (Ford OEM format)
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Transmission Model: 6R80 / 6R80E (6-Speed Automatic)
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Configuration: Longitudinal Rear-Wheel Drive (RWD) / Four-Wheel Drive (4WD)
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Max Input Torque: ~800 Nm (590 lb-ft)
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Fluid Type: Mercon LV (Low Viscosity) ATF
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Fluid Capacity: ~11.0 - 13.0 Liters (dry fill, varies by 2WD/4WD and deep pan)
Applications:
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Ford F-150 (2009-2017, 4.6L V8, 5.0L V8, 6.2L V8, 3.5L EcoBoost, and 2.7L EcoBoost variants)
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Ford Ranger (Global T6 platform, 2011-2019, 3.2L Duratorq Diesel, 2.0L/3.5L Gasoline variants)
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Ford Transit (2015-present, 3.5L V6 EcoBoost and 3.7L V6 naturally aspirated variants)
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Ford Expedition (2009-2017, 5.4L V8 and 3.5L EcoBoost variants)
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Ford Mustang (Select global/market-specific V8 applications prior to 10-speed transition)
Complete Assembly Includes:
✅ Heavy-duty aluminum transmission case with ZF-derived Lepelletier gearsets
✅ High-capacity torque converter with multi-plate lock-up clutch
✅ Mechatronic valve body with integrated Transmission Control Module (TCM) and molded lead frame
✅ Clutch packs, brake bands, and high-volume oil pump
✅ Input/Output speed sensors, range selector, and sealing gaskets
✅ Transfer case adapter housing and output shaft (for 4WD models)
Note: Transfer case, transmission mounts, shift linkages, driveshafts, and external cooler lines must be transferred from the original unit.
Key Features:
✅ ZF Architecture: Utilizes the highly reliable Lepelletier planetary gearset, achieving 6 speeds in a compact, robust package.
✅ High Torque Capacity: Internally reinforced to handle the massive low-end torque of the 5.0L V8, 3.5L EcoBoost, and 3.2L Duratorq diesel engines.
✅ Tow/Haul Mode: Integrated shift logic holds lower gears longer, increases line pressure, and optimizes engine braking for heavy towing and payload.
✅ Adaptive Shift Strategy: Continuously monitors clutch wear and driving habits to maintain consistent shift quality over the life of the transmission.
Technical Notes:
Critical Installation Requirements:
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Fluid Specification: Must use Mercon LV ATF exclusively. Do NOT use Mercon ULV (which is for 10-speeds) or older Mercon V, as incorrect friction modifiers will destroy the ZF-derived clutch packs.
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TCM Programming: The TCM is integrated into the transmission. After installation, adaptation resets and TCM strategy learning must be performed using Ford IDS or FDRS diagnostic tools.
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Torque Converter Seating: Ensure the torque converter is fully seated into the transmission oil pump (measuring the distance from the bellhousing face) before mating to the engine block to prevent immediate pump destruction.
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Cooler Flushing: Mandatory flushing of the transmission cooler and lines is required to prevent cross-contamination of metallic debris from the failed unit.
Common Issues & Maintenance:
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Molded Lead Frame Failure: The integrated speed sensors and range selector (MLPS) on the molded lead frame are a known wear item. Symptoms include harsh shifts, loss of gear indication, or limp mode.
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Thermal Bypass Valve: The 6R80 uses a thermal bypass valve to help the fluid warm up quickly. If this valve sticks open, the transmission will run too cool (causing harsh shifts); if it sticks closed, it will overheat under load.
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Torque Converter Shudder: A vibration felt at highway speeds (usually 45-55 mph) during light throttle lock-up. Often resolved by a fluid exchange or installing an upgraded billet torque converter.
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Fluid Service Intervals: A Mercon LV fluid drain and fill (or flush) every 60,000–80,000 km is highly recommended, especially for F-150s and Rangers used for towing or commercial work.